Three years designing Ultralight, from day zero to acquisition

Posted on May 21, 2025 • 3 min read
By Jeremy Blaze

Ultralight helps medical device manufacturers navigate the regulatory landscape from design through to FDA approval. We partnered with them on day zero, working directly with CEO Monik Sheth and CTO Shiv Ghai to shape a product that served the company's mission: unlocking more innovation in medtech by simplifying and streamlining an incredibly complex compliance process.

Understanding FDA approvals

Right at the beginning of our partnership we began deconstructing how medical software and hardware devices actually get approved. Over a number of weeks we worked through the FDA's own documentation, looking for ways to contextualise it inside a product rather than reproduce it.

That quickly started turning into rough, preliminary mockups of what would eventually become Ultralight's Design Control feature.

Early Ultralight explorations of the FDA approval process
Early explorations, deconstructing the approval process before drawing a single screen of product.

Design Control

The Design Control module is the core of the product: where design decisions, requirements and review take place. From the conception of a medical device, every decision made has to be documented. Design Control lets engineers and managers note decisions as they make them, which is what turns a future approval from an archaeology project into a report.

Ultralight Design Control
The Ultralight Design Control tool panel
The multi-functional tool panel did a lot of heavy lifting, letting users edit a great deal of information in a compact space.

Design Review

Every core component of a product has to go through a clear approval process. Ultralight streamlines this by pulling together all the information reviewers need in one place, reminding the right team members automatically, and handling rejections and approvals without anyone chasing a signature.

Ultralight Design Review
Ultralight review approval flow

Parts

Simple parts supply chain documentation.

Ultralight parts list Ultralight part detail

Quality Events

Critical decision or change events are handled inside Ultralight, with the compliance steps pre-defined for the team to work through rather than assembled from scratch each time.

Ultralight quality events Ultralight quality event detail Ultralight quality event workflow

Documents

Company and product documentation needs approval under FDA regulations, the same as design specifications do. Ultralight handles document storage and approval using the same process users already know from Design Review, so there is one mental model instead of two.

Ultralight documents Ultralight document approval Ultralight document detail

Supplier management

Teams using Ultralight can ensure the ongoing compliance of their suppliers from inside the platform.

Ultralight supplier management
Ultralight supplier detail

Three years, to an acquisition

We served as Ultralight's product and design team for three years, complementing their in-house engineering team, and were proud to work with them right up to their acquisition by Greenlight Guru in 2025.

See the full set of screens in the Ultralight gallery.

Jeremy Blaze
Founder & Design Lead
Jeremy is the founder of Never Before Seen and serves as design lead on all of our projects. For over 10 years he's led product and design for over 70 early-stage companies worth $1b+ combined.

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